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Organisation Phone Street address City Email & WWW
1 Preparation
+ BEFORE task can be done, what other work (inspections, measurements, records, isolations, tests, etc);
. . need to be completed (related to this task or other tasks)?
^ ApxA2f06 √Design+Improve.docx - Appendix A Safe & Improved Design & Site Work
- what are the Risk and HSE issues? (∆ Apx03 s111+2 www.liztid.com/mylizt/267)
- do we need a written Work Plan? Who needs to review the plan?
- AFTER; what work is to follow and how will it be handed over? Will they be ready for taking over?
- When is handover? How does this affect transport, customs, insurance, unloading/ installation, testing, ownership?
- what QA is required? Consents? (www.liztid.com/mylizt/267; Apx03 s170.01 ITP)
- what reviews are reqd? Design, HAZOP, HACCP, Legal, Constructability, Commissioning, HSE, etc
- UNO 1 week is required to review shop drawings, Work Plans, ITP, data for reviews, etc
- what skills, equip, materials and information is required? Who is contact person(s)?
- is admin complete; PO/ contract, consents, insurance certs, bonds, inductions, training, current drgs & spec, Client approval?
- Please ensure that work is to Good Manufacturing Practice, so we can be proud of our work and no one is hurt.
- Dumb questions are easier to handle than dumb mistakes

===== also
∆ "Apx0 Legends, Contents, etc; www.liztid.com/mylizt/271
∆ Apx01 Proj Admin Notes.
∆ Apx02 Design & Purchasing Notes.
∆ Apx03 Site Work NOTES
∆ Apx04 Commissioning
∆ Apx05 Operations
∆ Apx06 Maintenance
∆ Apx08 Reference Info
∆ Apx10 Computer Notes

∆ Project/ Site specific MyLizt
===== also refer
www.liztid.com/mylizt/106 Apx Eng; PROFESSIONALS
www.liztid.com/mylizt/229 Apx Eng; SERVICES
www.liztid.com/mylizt/225 Apx Eng; SUPPLIERS

===== Legend
∆ xxx; reference Web page xxx
^ xxx; reference document xxx
++ improvements/ ways of doing things better

* this list is frequently modified, so print/ pdf the section for your reference
r1908

2 Start
What needs to be complete before commissioning?
Is it safe to introduce product before ALL the work is complete?

10A Labelling
HSNO requires labelling in accordance with AS 1345

90 i Instruments
* review s1 Preparation and s170 QA

Instruments calibrated (with certs)

100 J Controls
* review s1 Preparation and s170 QA

===== Require:
Design Philosophy, PFD, PID,
_ FD
_ Simulation

===== Precommissioning on water

===== Commissioning on product

===== Testing



120 L Piping
* review s1 Preparation and s170 QA
**/ Legend; www.liztid.com/mylizt/271#lttheading15321
- AS 4343
VHL= Very Harmful Liquid, VHG= Very Harmful Gas, HL= Harmful Liquid, HG= Harmful Gas
NHL= Non Harmful Liquid, NHG= Non Harmful Gas, NC= Not Classified (water 0 < T < 65 C?)
# NHG can be dangerous inside buildings, as they displace oxygen

=====
VHG, VHL, HG, HLG (Chemicals);
_ Isolation VALVE for tie in, hydrotest against, & break line or valve for drain/ flush/ blow (to or from)
NHG, NHL, NC (W_, IA, CA);
_ Isolation valve for tie in, press test & repair, then flush/ blow
# NHG can be dangerous inside buildings

===== Require:
PFD, PID
. . also GA and/ or Isos, Equipment list, MTO, equipment specs, equipment manuals
_ Installation check list with cols for:
. . installed (bolted tight, will it be removed for hydro or flushing?)
. . CV stroked or BV stroked (ZSO+ZSC checked), instruments reading, motors bumped, pumps clear
* spare gaskets for hydro, flush and reinstatement
_ Remove equipment for hydro (if not rated for HTP)
_ Remove equipment for flush (filters, strainers, etc)
_ Temporary strainers for flush
_ Hydro completed- inspection procedure
_ Service pressure test; W_, IA, CA, NHG?, (Isolation valve for tie in, press test/ repair & flush/ blow)
_ Flush; xxx vol, m/s
_ Air blow; xxx s
_ Made tight
_ All bolts tight
_ Piping QA package

* Acceptance for above

===== SITE Drg markups
Yellow highlight= installation complete, mech, instr or elect (highlight each tag#)
Blue highlight= flushed and pressure tested (mechanically complete), ie turns green
Red Highlight= Wired and belled/ stroked, bumped (operational), ie turns orange
Red pen= changes
Black or blue pen= useful notes
Initials and dates are helpful, if later changes

140 N Spares,maintenance
* review s1 Preparation and s170 QA

===== Require:
_ Equipment list, Commissioning spare parts, Operational spare parts



160 P Pumps
* review s1 Preparation and s170 QA

===== FAT
_ Construction QA
_ Performance test

===== SAT


===== Require:
PID
. . also GA, Equipment list, equipment specs, equipment manuals
_ Installation check list with cols for (same list as piping list):
. . installed, CV stroked, BV stroked (ZSO+ZSC checked), instruments reading, motors bumped, pumps clear
. . seal water, drain
* spare gaskets for hydro, flush and reinstatement
_ Remove equipment for hydro (if not rated for HTP)
_ Hydro completed- inspection procedure- acceptance
_ Flush; xxx vol, m/s
_ Air blow; xxx s
_ Made tight
_ All bolts tight
_ Tank QA package

* Acceptance for above


170 QA- construction
**/ Apx 3 Site Work NOTES s170, www.liztid.com/mylizt/267#lttheading13426



200 T Tanks
* review s1 Preparation and s170 QA

===== FAT
_ Construction QA
_ Hydro/ Leak test

===== SAT
_ Hydro/ Leak test

====== Require:
PID
. . also GA, Equipment list, equipment specs, equipment manuals
_ Installation check list with cols for (same list as piping list):
. . installed, CV stroked, BV stroked (ZSO+ZSC checked), instruments reading, motors bumped, pumps clear
. . blanketing, vents
* spare gaskets for hydro, flush and reinstatement
_ Remove equipment for hydro (if not rated for HTP)
. . (what HTP at top, HTP at btm?)
_ Remove equipment for flush (filters, strainers, etc)
_ Hydro completed- inspection procedure
_ Flush; xxx vol, m/s
_ Air blow; xxx s
_ Made tight
_ All bolts tight
_ Tank QA package


* Acceptance for above
* Shop or Site?



990 Index, Abbreviations & Definitions
**/ Apx 9 CONTENTS, Legend, etc, www.liztid.com/mylizt/271

Apx4 Commissioning Documents
   BOP, NZ

http://www.dropbox.com/sh/1rw8